Vijay Horizontal Form-Fill & Seal (HFFS) Machine.

STANDARD LINE COMPACT LINE

Description
VIJAY Horizontal Form Fill and Seal (HFFS) Machines

machine_roll_imagesThese machines use heat sealable printed laminated roll stock for making filled pouches in different formats; four side sealed, bottom gusseted or stand-up. These may be with tear notches, zippers or spouts. The use of economical roll stock eliminates the need to purchase expensive preformed pouches.
These are horizontal linear machines, of modular design,
which comprise independent sections, each placed
on the machine frame as follows:

View WebpathIt is a horizontal linear machine, of modular design, which comprises independent sections, each placed on the machine frame as follows: It is a horizontal linear machine, of modular design, which comprises independent sections, each placed on the machine frame as follows: desc_second_div_img_mobile

Un-winder section

It holds the laminate roll, folds the laminate and feeds the same, in folded form, to the subsequent section.

Pouch making section

Here, the folded laminate is sealed from bottom as well as sides and cut to the set width. Thus, the laminate is converted into a pouch open from its top.

Pouch filling section

This section has a pair of fixed beams as well as a pair of walking beams. The fixed beams hold the pouch while it undergoes different operations, primarily, for filling and sealing. The walking beams carry the pouch to the successive stations.

Mechanical drive
and controls

These are housed in a panel. All the operations and drives are controlled through a PLC and all the parameters are set / monitored through the HMI. All the heaters are also controlled by the PLC through solid state relays with display on the HMI. All the alarms are also displayed on the HMI.

Machine Features

1. The straight horizontal flow through design of the HFFS machine allows the operator to see all stations, at a glance, from the operator side.

2. Depending upon pouch width, the HFFS machine can make pouches in simplex or duplex operation. In case of duplex operation, one can have perforations between the two pouches.

3. In the HFFS machine, one can change the pouch size (width), in the given range of the machine specification, simply, by changing the machine settings.

4. With special attachments, the HFFS machine can also be used for making packed pouches with centre / corner spouts, re-closable zippers or slots / rounds for hanging the pouches.

5.The HFFS machine prevents contamination of the seal area as the filler enters inside the open pouch before dispensing the product.

6.The HFFS machine can have provision for the installation of an additional filler for achieving higher production or for packing products constituted of a mixture of two or more ingredients to be dispensed separately.

7.Sealing
a) Vertical and top sealing stations are followed by respective seal cooling stations for better seal quality.

b) Opening/closing movement of each pair of heat sealing jaws is parallel and not scissor type. This ensures even heating and pressure across the full seal length.

c) The provision of toggle arrangement in the movement of sealing jaws helps in adjusting and ensuring uniform seal pressure at all times.

8.Pouch transport
a) This is carried out, successively, by two pairs of beams; fixed and walking.

b) In both cases, as the beams close and open, the pouch is, respectively, held and released by grippers on the beams.

c) Only the walking beams have back and forth reciprocal motion in the machine direction.

d) The pouch is moved away from the cutter, bythe walking beams, to subsequent stations.

e) At each station, the pouch is held by the fixed beams to carry out the following sequential operations; pouch opening, filling, closing and sealing.

9.Machine interlocks, such as “no bag no fill” and “no bag open no fill”, are provided to avoid wastage and downtime for cleaning. The operator is signaled when the interlocks are actuated and at the end of the roll.

10.Facility for data storage and downloading to PC, for production statistics, is provided.

11.The unwinder and bag forming sections may be replaced with a conveyor for feeding preformed pouches. A pick and place mechanism lifts one pouch at a time, and hands it over to the walking beam which moves it onward for opening, filling, closing and sealing. The machine is modular in construction for use in either a pick fill and seal or a form fill and seal mode.

Technical
Specifications

Standard Machine Model Vijay-110 Vijay-160 Vijay-230 Vijay-300 Vijay-360 Vijay-430
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate Heat Sealable Laminate Heat Sealable Laminate Heat Sealable Laminate Heat Sealable Laminate Heat Sealable Laminate
Max Roll Diameter (mm) 500 500 500 500 500 500
Max Roll Width (mm) 500 700 700 850 950 950
Core Diameter (mm) 70/75 70/75 70/75 70/75 70/75 70/75
Pouch Making
Speed (Strokes/Min) 60 60 60 55 55 50
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted 3 / 4 Side Sealed, Stand Up, Bottom Gusseted 3 / 4 Side Sealed, Stand Up, Bottom Gusseted 3 / 4 Side Sealed, Stand Up, Bottom Gusseted 3 / 4 Side Sealed, Stand Up, Bottom Gusseted 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout Corner / Centre Spout /Zipper Corner / Centre Spout /Zipper Corner / Centre Spout /Zipper Corner / Centre Spout /Zipper Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled Depends on the Product to be filled Depends on the Product to be filled Depends on the Product to be filled Depends on the Product to be filled Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 55 x 100 60 x 100 70 x 100 100 x 100 100 x 100 100 x 100
Max (W x L) mm 110 x 200 160 x 300 230 x 300 300 x 350 360 x 400 430 x 400
Duplex:
Min (W x L) mm 55 x 100 55 x 100 55 x 100 80 x 100 80 x 100 80 x 100
Max (W x L) mm 55 x 120 80 x 150 115 x 300 160 x 300 180 x 300 215 x 300
Gusset Size (mm) 30-40 30-50 30-50 30-75 30-75 30-75
BASIC TECHNICAL DATA
Electricity (KW) 10 12 15 15 18 18
Electrical Data 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz
Air Supply
@ 7 bar Pressure
200 litres / minute 300 litres / minute 300 litres / minute 350 litres / minute 400 litres / minute 400 litres / minute
Dimensions
( L x W x H) mm
5000 x 1650 x 1650 5300 x 1750 x 1650 6200 x 1750 x 1700 7200 x 1750 x 1800 7900 x 1800 x 1800 9400 x 1800 x 1900
Standard Machine Model Vijay-110
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 500
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 60
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 55 x 100
Max (W x L) mm 110 x 200
Duplex:
Min (W x L) mm 55 x 100
Max (W x L) mm 55 x 120
Gusset Size (mm) 30-40
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 10
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 200 litres / minute
Dimensions
( L x W x H) mm
5000 x 1650 x 1650
Standard Machine Model Vijay-160
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 700
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 60
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 60 x 100
Max (W x L) mm 160 x 300
Duplex:
Min (W x L) mm 55 x 100
Max (W x L) mm 80 x 150
Gusset Size (mm) 30-50
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 12
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 300 litres / minute
Dimensions
( L x W x H) mm
5300 x 1750 x 1650
Standard Machine Model Vijay-230
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 700
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 60
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 70 x 100
Max (W x L) mm 230 x 300
Duplex:
Min (W x L) mm 55 x 100
Max (W x L) mm 115 x 300
Gusset Size (mm) 30-50
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 15
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 300 litres / minute
Dimensions
( L x W x H) mm
6200 x 1750 x 1700
Standard Machine Model Vijay-300
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 850
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 55
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 100 x 100
Max (W x L) mm 300 x 350
Duplex:
Min (W x L) mm 80 x 100
Max (W x L) mm 160 x 300
Gusset Size (mm) 30-75
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 15
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 350 litres / minute
Dimensions
( L x W x H) mm
7200 x 1750 x 1800
Standard Machine Model Vijay-360
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 950
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 55
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 100 x 100
Max (W x L) mm 360 x 400
Duplex:
Min (W x L) mm 80 x 100
Max (W x L) mm 180 x 300
Gusset Size (mm) 30-75
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 18
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 400 litres / minute
Dimensions
( L x W x H) mm
7900 x 1800 x 1800
Standard Machine Model Vijay-430
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 500
Max Roll Width (mm) 950
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 50
Pouch Styles 3 / 4 Side Sealed, Stand Up, Bottom Gusseted
Optional Features Corner / Centre Spout /Zipper
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 100 x 100
Max (W x L) mm 430 x 400
Duplex:
Min (W x L) mm 80 x 100
Max (W x L) mm 215 x 300
Gusset Size (mm) 30-75
BASIC TECHNICAL DATA FOR MACHINES
Electricity (KW) 18
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 400 litres / minute
Dimensions
( L x W x H) mm
9400 x 1800 x 1900