Compact Machine Image

STANDARD LINE COMPACT LINE

Description
VIJAY Compact

machine_roll_images These machines use heat sealable printed laminated roll stock for making filled pouches in different formats; three side sealed with bottom fold or four side sealed. These may be with tear notches, slots for hanging or zippers. The machine is ideal for low weight packs (<30 g/ml).
These are horizontal linear machines, of modular design,
which comprise independent sections, each placed
on the machine frame as follows:

View Webpath It is a horizontal linear machine, of modular design, which comprises independent sections, each placed on the machine frame as follows: It is a horizontal linear machine, of modular design, which comprises independent sections, each placed on the machine frame as follows: desc_second_div_img_mobile

Un-winder section

It holds the laminate roll and folds the laminate which is pulled to subsequent stations.

Pouch making and finishing section

Here the folded laminate is sealed from bottom as well as sides. Thus, the laminate is converted into a pouch. The pouch opening mechanism operates in the direction of film travel, inside the folded web, to keep the pouch open, for easy entry of the product feeding chute to insert the product in the pouch.

Pouch finishing section

Here the filled pouch is sealed at its mouth, cut from the web and is placed in the delivery conveyor or drop off chute.

Mechanical drive
and controls

These are housed in a panel. All the operations and drives are controlled through a PLC and all the parameters are set / monitored through the HMI. All the heaters are also controlled by the PLC through solid state relays with display on the HMI. All the alarms are also displayed on the HMI.

Machine Features

This is a compact machine, requiring less floor space.

1. The straight horizontal flow through design of the HFFS machine allows the operator to see all stations, at a glance, from the operator side.

2. The HFFS machine can make pouches, depending upon pouch width, in simplex or duplex operation. In case of duplex operation, one can have perforations between the two pouches. Also, it is possible to have the pouches connected in a string.

3. In the HFFS machine, one can change the pouch size (width), in the given range of the machine specification, simply, by changing the machine settings.

4. With special attachments, the HFFS machine can also be used for making packed pouches with tear notch, re-closable zippers, slots / rounds for hanging the pouches.

5.The HFFS machine prevents contamination of the seal area as the filler enters inside the open pouch before dispensing the product.

6.Machine interlocks, such as “no bag no fill” and “no product no bag feed”, are provided to avoid wastage and downtime for cleaning. The operator is signalled when the interlocks are actuated and at the end of the roll.

7.Facility for data storage and downloading to PC, for production statistics, is provided.

Technical
Specifications

Compact Machine Model Vijay 110 Vijay 140 Vijay 240
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate Heat Sealable Laminate Heat Sealable Laminate
Max Roll Diameter (mm) 450 450 450
Max Roll Width (mm) 300 340 400
Core Diameter (mm) 70/75 70/75 70/75
Pouch Making
Speed (Strokes/Min) 80 80 70
Pouch Styles 4 Side Sealed 4 Side Sealed 4 Side Sealed
Filler Depends on the Product to be filled Depends on the Product to be filled Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 55 x 60 55 x 60 100 x 100
Max (W x L) mm 110 x 150 140 x 170 240 x 200
Duplex:
Min (W x L) mm 50 x 60 55 x 60 65 x 70
Max (W x L) mm 55 x 120 70 x 120 120 x 150
BASIC TECHNICAL DATA
Electrical Data 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz 415 V, 3 Phase N+E, 50 Hz
Air Supply
@ 7 bar Pressure
200 litres / minute 200 litres / minute 250 litres / minute
Dimensions
( L x W x H) mm
2500 x 1400 x 1600 3000 x 1400 x 1600 4000 x 1400 x 1700
Compact Machine Model Vijay 110
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 450
Max Roll Width (mm) 300
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 80
Pouch Styles 4 Side Sealed
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 55 x 60
Max (W x L) mm 110 x 150
Duplex:
Min (W x L) mm 50 x 60
Max (W x L) mm 55 x 120
BASIC TECHNICAL DATA FOR MACHINES
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 200 litres / minute
Dimensions
( L x W x H) mm
2500 x 1400 x 1600
Compact Machine Model Vijay 140
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 450
Max Roll Width (mm) 340
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 80
Pouch Styles 4 Side Sealed
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 55 x 60
Max (W x L) mm 140 x 170
Duplex:
Min (W x L) mm 55 x 60
Max (W x L) mm 70 x 120
BASIC TECHNICAL DATA FOR MACHINES
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 200 litres / minute
Dimensions
( L x W x H) mm
3000 x 1400 x 1600
Compact Machine Model Vijay 240
PACKAGING MATERIAL SPECIFICATIONS
Packaging Material Heat Sealable Laminate
Max Roll Diameter (mm) 450
Max Roll Width (mm) 400
Core Diameter (mm) 70/75
Pouch Making
Speed (Strokes/Min) 70
Pouch Styles 4 Side Sealed
Filler Depends on the Product to be filled
POUCH SIZES
Simplex:
Min (W x L) mm 100 x 100
Max (W x L) mm 240 x 200
Duplex:
Min (W x L) mm 65 x 70
Max (W x L) mm 120 x 150
BASIC TECHNICAL DATA FOR MACHINES
Electrical Data 415 V, 3 Phase N+E, 50 Hz
Air Supply @ 7 bar Pressure 250 litres / minute
Dimensions
( L x W x H) mm
4000 x 1400 x 1700